Understanding the regulations surrounding PFAS is not just about compliance—it’s about positioning your brand as a leader in safety and sustainability. Governments worldwide are implementing stringent rules to limit the use of PFAS in food packaging. 

These regulations aim to mitigate the health risks associated with these persistent chemicals and reduce their environmental impact. For businesses, this means adapting to new standards and exploring safer alternatives to PFAS-containing materials, especially when partnering with a sustainable packaging manufacturer.

This article lists key PFAS regulations in North America and beyond. By understanding these regulatory frameworks, brands can make informed decisions, navigate the challenges and opportunities, stay compliant, and lead the way in producing safer food packaging solutions. 

What Is PFAS in Food Packaging?

PFAS, or per- and polyfluoroalkyl substances, are a group of man-made chemicals widely used in various industries since the 1940s. They are known for their water- and grease-resistant properties, making them valuable in numerous applications, including food packaging.

In food packaging, PFAS are commonly used to create grease-proof and water-resistant barriers. These chemicals can be found in items like microwave popcorn bags, fast food wrappers, pizza boxes, and bakery papers. Their ability to repel oil and water helps prevent grease and moisture from soaking through the product packaging, thus maintaining the integrity of the food inside.

However, the use of PFAS chemicals in food packaging has raised significant health concerns. These chemicals are persistent in the environment and human body, meaning they do not break down easily and can accumulate over time. Studies have linked PFAS exposure to health issues that include liver damage, thyroid disease, decreased fertility, high cholesterol, obesity, hormone suppression, and cancer.

The presence of PFAS in food packaging is particularly concerning because these chemicals can migrate into food, especially when exposed to heat. This means that when consumers heat food in PFAS-containing packaging, there is a risk of ingesting these harmful substances.

PFAS Regulations for Food Packaging in North America

As awareness of the potential health risks of PFAS has grown, there has been increasing pressure on regulatory bodies and manufacturers to limit their use in food packaging. In North America, countries such as the United States and Canada are taking steps to address these potential health risks. Here is an overview of the key regulations in place.

1. Federal PFAS regulations in the United States

At the federal level, the U.S. Food and Drug Administration (FDA) oversees the safety of food packaging materials, including those containing PFAS. The FDA has set specific guidelines for the allowable levels of PFAS in food contact substances. These guidelines are based on toxicological data and are designed to ensure that any exposure to PFAS through food packaging remains within safe limits.

In recent years, the FDA has conducted a comprehensive review of PFAS used in food packaging. As a result, several manufacturers voluntarily phased out the use of certain long-chain PFAS compounds, which are known to be more persistent and bioaccumulative. The FDA continues to monitor the presence of PFAS in food packaging and may update regulations as new scientific data becomes available.

2. State-specific PFAS regulations in the United States

In addition to federal regulations, several states have implemented their own PFAS regulations to address local concerns and provide additional protection to consumers. Notable examples include:

• California – has been at the forefront of regulating PFAS through its Safer Consumer Products program. This initiative requires manufacturers to seek safer alternatives to harmful chemicals in consumer products, including food packaging. California has also enacted legislation banning the use of certain PFAS in food packaging materials.

• Washington – the state has passed laws that ban the use of PFAS in food packaging. These regulations are part of a broader effort to reduce toxic chemical use in consumer products and protect public health.
• Maine – implemented a phased ban on the sale of food packaging with intentionally added PFAS. This regulation aims to eliminate PFAS from food packaging by 2030, with interim measures to reduce their use in the meantime.

3. Regulations in Canada

In Canada, Health Canada and the Canadian Food Inspection Agency (CFIA) regulate the use of PFAS in food packaging. Canada’s regulatory framework is similar to that of the United States, with guidelines based on scientific assessments of the potential health risks associated with PFAS exposure.

Key actions include:

• Health Canada guidelines – has set specific limits for PFAS in food contact materials. These guidelines are regularly updated to reflect relevant scientific knowledge and risk assessments. The department also conducts ongoing research and monitoring to assess PFAS presence in food packaging and its potential health impacts. They collaborate with international partners to stay informed about global developments and regulatory best practices.
• CFIA enforcement – the CFIA ensures that food packaging materials comply with Health Canada’s standards. The agency conducts inspections and monitoring to verify that PFAS levels in food packaging are within the established safety limits. The CFIA also collaborates with Health Canada to address any emerging issues related to PFAS in food packaging and to implement new safety measures as needed.

The Role of International Collaboration

Both the United States and Canada participate in international efforts to address PFAS contamination and develop harmonized regulatory standards. Collaboration with organizations such as the World Health Organization (WHO) and the Organisation for Economic Co-operation and Development (OECD) helps North American regulators stay aligned with global best practices and emerging trends in PFAS regulation.

International PFAS Regulations for Food Packaging

The regulation of PFAS in food packaging is a global concern, with various countries and regions taking significant steps to address the potential health risks associated with these chemicals. Here is an overview of key international PFAS regulations:

4. EU PFAS regulations

The European Union (EU) has implemented some of the most stringent regulations on PFAS. The EU’s approach is characterized by its precautionary principle, which emphasizes the need to prevent potential harm even in the absence of conclusive scientific evidence. Key regulatory actions include:

• Registration, Evaluation, Authorisation, and Restriction of Chemicals (REACH) – under the REACH regulation, several PFAS chemicals are classified as substances of very high concern (SVHC). This classification requires companies to seek authorization before using these substances and to explore safer alternatives.
• Food contact materials regulations – the EU has established specific limits for PFAS in food contact materials to minimize migration into food. These limits are regularly reviewed and updated based on new scientific data.
• Persistent Organic Pollutants (POPs) – the EU has included specific PFAS compounds, such as perfluorooctanoic acid (PFOA), in the POPs Regulation. This aims to eliminate the production and use of persistent organic pollutants. It also mandates the phase-out of these substances and promotes the development of safer alternatives.

5. PFAS regulations in Australia

Australia has also taken steps to regulate PFAS in food packaging and other consumer products. The country’s regulatory approach includes:

• National Industrial Chemicals Notification and Assessment Scheme (NICNAS) – oversees the regulation of industrial chemicals, including PFAS. The scheme requires manufacturers and importers to provide safety data and conduct risk assessments for PFAS-containing products.
• Food Standards Australia New Zealand (FSANZ) – sets standards for food contact materials in relation to the use of PFAS in food packaging. The agency conducts risk assessments and provides guidance on the safe use of these chemicals.

6. Other international PFAS regulations

Other countries have implemented or are in the process of developing regulations to address PFAS in food packaging. Notable examples include:

Japan

The Ministry of Health, Labour and Welfare (MHLW) in Japan is responsible for regulating food safety standards, including those related to food contact materials. In 2022, the ministry proposed a ban on 56 substances related to perfluorooctanoic acid (PFOA, CAS 335-67-1). These substances were designated as Class I Specified Chemical Substances controlled under the Chemical Substance Control Law (CSCL). 

PFOA, a type of PFAS, is heavily regulated and identified as a persistent organic pollutant under the UN’s Stockholm Convention. This regulatory update will bring Japan’s regulations in line with the standards set by the convention.

China

China has also implemented policies and standards to limit and measure PFAS in various industries. For the food industry in particular, the standards GB 9685-2016 and GB 4806.10-2016 exclude PFAS substances from the list of allowed additives in food contact materials. The standard GB 31604.35-2016 provides guidance on measuring PFOS and PFOA in food contact materials. 

Embracing Safer Packaging Solutions

As governments worldwide continue to tighten restrictions on these chemicals, staying informed and compliant is not just a legal requirement but a competitive advantage. Understanding PFAS health effects and the regulations designed to mitigate them will position your business as a leader in safety and sustainability.

Adapting to these regulations involves not only adhering to new standards but also exploring innovative alternatives to PFAS-containing materials. Companies that proactively address these challenges will be better equipped to meet consumer demands for safer, environmentally friendly products and maintain their reputation in a rapidly evolving market.

Meyers provides custom packaging solutions for brands to stay ahead and ensure food packaging solutions meet the highest standards of safety and sustainability. Reach out to the team of experts, learn how to navigate packaging complexities, and lead your brand to a safer, greener future.

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Overall, smart packaging represents a shift in how products are packaged, distributed, and consumed. Its roots can be traced back to the late 20th century when the integration of sensors, indicators, and other electronic components into packaging materials began to gain traction. These early innovations laid the foundation for a new era of packaging—one characterized by intelligence, interactivity, and innovation.

In the food and beverage industry, smart packaging offers a means to deliver real-time information about products, including sourcing, nutritional content, and allergen information. Intelligent sensors and indicators also allow manufacturers to monitor factors such as temperature, humidity, and shelf life in real time, thereby minimizing the risk of spoilage and contamination. This not only enhances food safety but also reduces food waste—a pressing issue facing the industry today.

This article offers key smart packaging trends in the food and beverage industry. Whether your brand is looking to stay ahead of the curve or curious about the latest packaging developments, gain insight into how smart packaging is changing the way products are packaged, distributed, and consumed.

4 Benefits of Smart Packaging in the Food and Beverage Industry

Smart packaging has revolutionized the food and beverage industry by offering various benefits that cater to both consumers and manufacturers. Here is why smart packaging can be advantageous for your business:

1. Enhanced consumer experience

• Transparency – real-time access to product information empowers consumers to make informed purchasing decisions, establishing trust and loyalty.
• Interactive features – engaging packaging designs and interactive elements create immersive brand experiences for consumer engagement and brand recall.
• Convenience – easy-to-use smart packaging solutions streamline the consumer experience, offering features like resealable closures and portion control.

2. Improved product quality assurance

• Real-time monitoring – intelligent sensors embedded in packaging enable monitoring of factors that ensure product quality and safety, such as temperature, humidity, and freshness.
• Early warning systems – indicators and alerts signal potential issues such as tampering or spoilage for timely intervention and mitigation.
• Extended shelf life – active packaging technologies extend the shelf life of perishable goods by creating optimal storage conditions, reducing food waste and enhancing sustainability.

3. Safety and compliance

• Traceability – smart packaging solutions enable traceability throughout the supply chain, facilitating rapid identification and recall of products in the event of safety concerns.
• Allergen management – clear labeling and allergen detection features help consumers with dietary restrictions make informed choices and avoid allergens.
• Regulatory compliance – compliance with food safety regulations is enhanced through the implementation of smart packaging solutions that ensure proper handling and storage conditions.

4. Sustainability

• Reduced environmental impact – smart packaging promotes sustainability by optimizing packaging materials, minimizing waste, and reducing carbon footprint throughout the product lifecycle.
• Efficient supply chain management – smart packaging solutions streamline logistics and distribution processes, reducing energy consumption and transportation emissions.

5 Food and Beverage Smart Packaging Trends

Innovations in smart packaging are reshaping the food and beverage industry, offering novel solutions to address evolving consumer preferences and industry challenges. Here are some of the top food and beverage packaging trends.

1. Active and intelligent food packaging sensors

Intelligent sensors embedded in packaging materials monitor various parameters such as freshness, temperature, and humidity to ensure product quality and safety. These sensors provide real-time data, enabling proactive decision-making and intervention to prevent spoilage and contamination. 

Senoptica, a company specializing in developing advanced sensors for the food industry, was recently FDA-approved for its entry into the North American market. They focus on food sold in modified atmosphere packaging (MAP), an active packaging example that covers a range of fresh packaged foods, including bagged salad, sliced cooked meat, cheese, fruits, bread, and dairy products such as milk. 

MAP technology alters the gas composition inside the packaging to extend the shelf life of perishable foods. By reducing oxygen levels and replacing it with a mixture of gasses such as nitrogen or carbon dioxide, MAP minimizes spoilage and reduces the need for preservatives. However, if the packaging is compromised or improperly sealed, the modified atmosphere can be compromised, leading to quicker food spoilage.

Senoptica’s technology addresses these challenges with optical oxygen sensors integrated into the packaging film. These sensors, based on patented food-safe ink, detect oxygen levels inside the packs. During food manufacturing, a leak accelerator helps identify seal and packaging defects.

In supermarkets, an inline scanning system reads the sensor output to determine pack integrity, allowing for the rejection of out-of-spec packs. Handheld scanners also enable spot checks of pack gas levels throughout the supply chain, from cold storage to supermarket shelves, for quality control measures.

This packaging technology can be beneficial to food brands aiming to address critical concerns related to food safety, quality control, and consumer satisfaction. They can enhance product offerings by ensuring that packaged foods remain fresh and safe for consumption throughout their shelf life. This not only minimizes the risk of food spoilage and waste but also enhances brand reputation and consumer trust. 

Additionally, the ability to detect and reject compromised packaging at various stages of the supply chain enables food brands to uphold stringent quality standards and regulatory compliance, mitigating the potential risks associated with product recalls or safety incidents. 

2. Interactive packaging

Interactive packaging designs incorporate augmented reality (AR), gamification, and other interactive elements to engage consumers and create memorable brand experiences. By leveraging technology, brands can offer unique and immersive interactions that captivate consumers and differentiate their products from competitors. 

AR, in particular, has emerged as a valuable asset for brands. This connected food packaging technology allows consumers to engage with packaging and bring it to life. AR transforms ordinary packaging elements into interactive experiences, such as games, recipe books, or virtual tours, providing consumers with immersive and memorable interactions.

A notable illustration of AR’s potential is showcased in the Hidden Valley Ranch X-shaped bottle campaign. By leveraging an AR Snapchat lens, consumers can uncover a “double ranch” bottle when they point their device at any “X” they encounter in the physical world, presenting them with the opportunity to purchase a limited-edition bottle.

These encounters not only deepen consumer engagement but also provide brands with a means to differentiate themselves. By adopting interactive packaging, brands can captivate consumers’ attention and forge meaningful connections, setting themselves apart in the fiercely competitive marketplace. 

3. Sustainable packaging solutions with smart features

Sustainable packaging solutions integrate eco-friendly materials and designs with smart features to reduce environmental impact while maintaining functionality and performance. By prioritizing sustainability, brands can align with consumer values and reduce their carbon footprint. For example, McDonald’s recently implemented RFID technology to track and monitor their reusable packaging. Through this system, the company aims to enhance efficiency, sustainability, and customer experience.

The RFID tags embedded in the packaging enable real-time tracking of items as they move through the supply chain’s various stages, from production to distribution and return. This technology provides McDonald’s with valuable insights into inventory management, asset tracking, and environmental impact, ultimately optimizing operations and reducing waste. 

Brands that leverage RFID labels demonstrate their commitment to sustainability and innovation in packaging, setting a precedent for other companies in the industry to follow suit.

4. IoT Integration in packaging

IoT-enabled packaging solutions leverage interconnected devices and sensors to collect and analyze data, thus enabling real-time visibility and optimization. Harnessing the power of IoT enables brands to improve operational efficiency, enhance supply chain transparency, and deliver personalized consumer experiences.

The supply-chain management company Wiliot has introduced solutions to aid companies in meeting FDA compliance requirements ahead of deadlines. One of its latest offerings is IoT Pixels, a food-safe flexible tag that producers can affix to various food items, packaging, or containers.

Pixels are small, battery-free chips, comparable in size to a postage stamp, that derive power from harvesting radio waves. These intelligent labels boast indefinite operational lifespans, incur minimal infrastructure costs, and serve dual purposes: as sensors for capturing supply chain parameters and as labels for accessing supply chain data.

These food tags can digitally map the entire product journey, facilitating optimal traceability for manufacturers. They can also comprehend product movement and condition, ensuring both current and future regulatory compliance. 

IoT solutions also contribute to a more transparent supply chain. Through blockchain-based traceability, companies can validate environmental claims with verifiable data, ultimately reducing food waste. An example of this approach is IBM’s Food Trust, a project focusing on food waste reduction. 

Through IoT and blockchain solutions, a secure and shared ledger for all supply chain transactions is established. This heightened visibility empowers food producers to cultivate greater trust and transparency while enhancing food safety more smartly.

5. Smart labels and QR Codes

In the food and beverage industry, smart labels and QR codes typically provide consumers with instant access to detailed product information, including ingredient lists, nutritional facts, and sourcing details. This level of transparency empowers consumers to make informed choices about their product purchases, building trust and loyalty. 

Brands must ensure that comprehensive product details are easily accessible to customers, considering that 87% of shoppers use their smartphones to conduct product research while in-store, at least occasionally. QR codes have emerged as a strategic remedy to this need, providing vast amounts of information within a compact space that is easily accessible through a quick scan.

Meanwhile, brands like Coca-Cola leverage QR codes effectively to interact with consumers. The company introduced a limited edition variant, Y3000 Zero Sugar, that features an on-pack QR code powered by artificial intelligence (AI). This enables consumers to enjoy an immersive experience.

Scanning the on-pack QR code grants access to the Coca-Cola Creations Hub. Here, consumers can utilize the custom Y3000 AI Cam to filter photos, envisioning how their present reality might evolve in the future. Additionally, consumers have the opportunity to purchase merchandise from the fashion brand Ambush through this platform.

Staying ahead of competition requires more than just quality products—it demands innovative packaging solutions that resonate with consumers. With the majority of shoppers relying on smart devices for product research, QR codes have become indispensable tools for brands seeking to engage and educate consumers. Brands can leverage these technologies to offer immersive experiences that drive brand relevance and stay connected with today’s tech-savvy consumers.

Redefining Packaging Traditions—the Smart Way

The integration of cutting-edge technology into packaging solutions presents opportunities for brands to differentiate themselves, engage consumers, and drive sustainable practices. They’re poised to capitalize on these advancements by embracing smart packaging solutions that align with consumer preferences and industry demands. Adapting to emerging trends and investing in innovative packaging strategies can help position them as leaders in their market while building consumer trust and loyalty.

As the landscape of packaging continues to evolve, now is the time to learn how your brand can pioneer the future of packaging innovation. Partner with a reputable product packaging manufacturer that can help propel your business to the forefront of your industry.

Talk to Meyers experts and explore a range of solutions, from food and beverage packaging to sustainable designs tailored to meet the unique needs of your brand.

The post Top 5 Smart Packaging Trends in the Food & Beverage Industry appeared first on Meyers.

Why is PCR packaging so critical today? Because the world is facing the overwhelming challenge of ensuring the stability of our environment, and businesses worldwide are now being implored to uphold sustainable practices and reduce their environmental impact.

Statistics reveal a pressing need for eco-conscious solutions. As of 2023, the global average consumption of plastic per person is 20.9 kg, and a worldwide total consumption of 158,943,925 tons per year. Enter PCR packaging: a promising avenue in the quest for sustainability.

Businesses and consumers alike stand to benefit significantly from PCR packaging. For companies, it presents an opportunity to align with eco-friendly initiatives, enhance brand reputation, and meet consumer demand for sustainable products. Consumers, on the other hand, gain access to custom packaging solutions in materials that minimize environmental harm and contribute to a circular economy.

Sections In this Page:

• What is PCR Packaging?
• How PCR Packaging Works
• Benefits of PCR Packaging
• Types and Applications of PCR Packaging
• PCR Packaging Practices and Trends Today

What is PCR Packaging?

PCR packaging is made from post-consumer recycled materials, typically PCR plastics, such as polyethylene terephthalate (PET) and high-density polyethylene (HDPE). These are sourced from post-consumer waste, which undergoes a recycling process to create new packaging products.

What good is it that businesses start implementing this sustainable process?

PCR decreases plastic waste in landfills because of how much plastic it recycles. Because of recycling, it conserves natural resources and lowers carbon emissions associated with manufacturing virgin plastics. Lastly, the backbone of a self-sustaining industry is its ability to promote a circular economy.

How PCR Packaging Works: Recycling and Manufacturing Process

Discover the intricate process behind PCR packaging, from post-consumer materials to eco-friendly packaging solutions. This process offers insight into how plastics, such as bottles, jars, and containers, are transformed into new packaging products.

Collection of post-consumer materials

PCR packaging’s journey starts with the meticulous collection of post-consumer materials, primarily focusing on HDPE and PCR plastic bottles. Some of these materials include, but are not limited to, the following:

• Soft drink and water bottles
• Juice and liquor bottles
• Cooking oil containers
• Food jars
• Pastry jars
• Frozen food or other trays
• Clamshell packaging
• Aspirin bottles
• Milk jugs
• Plastic bottles
• Shampoo bottles
• Bleach bottles
• Cutting boards
• Piping

These materials are sourced from diverse locations such as recycling bins, waste sorting facilities, and dedicated recycling centers. Since companies divert the delivery of these plastics from landfills to their factories, the collection process serves as a crucial step toward sustainable waste management practices.

Sorting and cleaning processes

Following collection, the post-consumer plastics undergo rigorous sorting and cleaning procedures. They’re sorted based on their type, color, and quality to ensure consistency in the recycling process. 

Companies implement thorough cleaning methods to remove contaminants, such as labels, adhesives, and residues. The meticulous sorting and cleaning process is essential, guaranteeing the quality and purity of the recycled materials.

Recycling technologies

Once sorted and cleaned, the plastics enter various recycling technologies. These technologies mean both mechanical and chemical recycling methods.

Mechanical recycling involves shredding the plastics into smaller pieces or pellets, which are then melted and extruded to form new packaging products.

Chemical recycling breaks down plastics into their constituent polymers by exposing them to different chemical agents to separate each layer of the plastic, allowing it to transform complex plastics into high-quality recycled materials suitable for PCR packaging applications.

Manufacturing of PCR plastic packaging products

The final stage of the PCR plastic’s journey involves the manufacturing of packaging products using recycled materials. The recycled polymer pellets obtained are then melted and molded into various packaging items such as bottles, containers, and packaging films.

Strict quality control measures are implemented throughout the manufacturing process to ensure that the PCR packaging products meet industry standards for strength, durability, and safety.

These packaging solutions contribute significantly to company sustainability efforts—reducing environmental impact and fostering a more eco-conscious approach across industries.

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6 Benefits of PCR Packaging

Explore the diverse advantages that PCR packaging offers, from reducing carbon footprints and conserving resources to fostering corporate social responsibility and gaining a competitive edge in the market. 

1. Cost savings

Precisely because of the decrease in energy consumption during production, you can expect a reduction in cost. You can also expect to see savings on various aspects of production, from raw material purchases to fuel consumption—contributing to overall profitability.

2. Competitive advantage

Adopting this packaging appeals to eco-conscious consumers, enhancing a brand’s market position and reputation. In the last five years, there has been a 71% increase in online searches for eco-friendly and sustainable businesses. By showcasing a commitment to sustainability, you attract customers who prioritize eco-friendly products, leading to increased sales and loyalty. 

Moreover, promoting PCR in marketing campaigns strengthens your image as a sustainability leader, distinguishing it from competitors and capitalizing on the growing demand for environmentally responsible options.

3. Corporate Social Responsibility (CSR)

PCR contributes to CSR by demonstrating a commitment to environmental sustainability. Companies that use this packaging showcase their dedication to reducing plastic waste and promoting eco-friendly practices.

Fortunately, even bigger companies are making an effort to keep their end of the bargain and show transparency. Research shows that around 80% of all Fortune 500 and S&P 500 companies now issue a CSR report. Adopting PCR packaging in your business can improve your CSR profiles, enhance public perception, and contribute positively to the environment and society.

4. Reduced carbon footprint

Product Carbon Footprint (PCF) is pivotal in environmental sustainability as it measures a product’s greenhouse gas emissions. By knowing how much harmful gas they produce, companies can find ways to reduce their environmental impact. For example, a clothing brand can use PCF data to optimize transportation methods, such as switching to electric vehicles and lowering emissions and costs.

5. Resource conservation

PCR packaging decreases the demand for petroleum-derived raw materials used in the production of virgin plastic. This conservation effort includes lessening energy consumption required for extraction, refining, and production processes involved in creating virgin plastics, appealing to eco-conscious consumers, and supporting environmentally friendly practices.

6. Promotes circular economy

Overall, using recycled materials from post-consumer waste streams decreases the demand for virgin plastics derived from fossil fuels, thus lowering greenhouse gas emissions and conserving valuable natural resources. This sustainable approach encourages the reuse and recycling of materials, contributing to a circular economy where resources are kept in use for as long as possible—closing the loop on material usage.

As businesses increasingly prioritize sustainability, understanding the benefits and strategies of PCR packaging is crucial. Delve into sustainable packaging practices and regulatory trends worldwide, explore these informative resources: The Switch to Sustainable Packaging: A Guide for Your Business, Packaging Sustainability: Regulatory Trends Across the World

6 Types of PCR Packaging

From cardboard boxes to PET bottles, discover how PCR materials are reshaping the packaging landscape for a greener future. Explore the different PCR packaging with these six versatile and sustainable solutions.

1. PET Bottles

PET bottles are widely used for packaging beverages and other products due to their durability, cost-effectiveness, and recyclability. They are transparent, lightweight, and flexible, maintaining the quality and taste of the contents. Recycled PET bottles may have a slight difference in transparency compared to virgin PET but remain suitable for recycling.

2. Cardboard Boxes

Crafted from thick paper stock or heavy paper pulp, cardboard cartons are widely used for shipping and packaging products sold online or in retail stores. These industries heavily rely on cardboard cartons due to their durability, versatility, and cost-effectiveness in packaging and shipping a wide range of products.

3. HDPE Containers

HDPE packaging is a translucent, matte-finished plastic ideal for food and beverage containers, such as milk jugs and juice bottles, due to its lightweight, durable nature. HDPE’s chemical resistance, UV protection, and ability to maintain vibrant colors make it a versatile choice across industries.

This packaging is also used for personal care products, household cleaning items, toy manufacturing, and outdoor applications, such as recycling bins and pipes. 

4. Glass Packaging

Glass packaging, composed of sand, soda ash, limestone, and recycled glass cullet, is a sustainable material that is endlessly reusable and recyclable. It is inert, ensuring food safety and health even after multiple recycling cycles. 

Glass is advantageous as it’s tailored to the product type. For instance, PCR cosmetics packaging, along with food and beverages, pharmaceuticals, and perfumery, heavily relies on glass packaging for protection, transportation, branding, and waste prevention.

5. Aluminum Cans

Aluminum, abundant in the earth’s crust, is extracted and used for its lightweight yet sturdy properties. Industries such as food, beverages, oil, chemicals, and other liquids utilize aluminum cans due to their freshness preservation, quick chilling ability, durability, recyclability, and efficient transportation advantages. They have one of the highest recycling rates and are favored for their convenience and environmental benefits.

6. Paperboard Boxes

Paperboard boxes are thick paper packaging materials commonly made from layers of compressed paper fibers. They offer endless possibilities for unique designs, including scoring, folding, embossing, hot foil stamping, UV coatings, and windowing. Food, beverage, cosmetics, pharmaceutical, and consumer goods industries often utilize paperboard packaging such as folding cartons for various packaging needs.

Want to elevate your packaging with cutting-edge printing techniques? Explore the in-depth guide comparing them: 5 Types of Packaging Printing Techniques: A Comparative Guide

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PCR Packaging Practices and Trends Today

The world is constantly changing, and more brands are starting to adapt to improve their processes. Explore the latest innovations and sustainable strategies shaping the packaging industry today.

1. Circular economy approach

The current trend of adopting a circular economy approach in packaging is driven by the need to minimize waste and maximize resource efficiency. Rightfully so, as research indicates, 2023 witnessed a total of 158,943,925 tonnes of plastic waste, and 43% of this global plastic waste was projected to be mismanaged at the end of its lifecycle.

Companies must carefully monitor PCR sustainable packaging lifecycles to minimize environmental harm, including pollution, resource depletion, and ecosystem degradation. Companies can start redesigning their packaging to be easily recyclable and reusable, thus closing the loop on material usage and reducing environmental impact.

2. Design for recycling

Businesses are increasingly focusing on designing packaging that is easy to recycle. Regulatory requirements and consumer demand for sustainable practices drive this trend. For instance, using mono-material packaging or eliminating complex material combinations makes recycling more efficient and cost-effective.

For example, Coca-Cola is rigorously pursuing the use of recycled materials in their packaging. Their goal is to make 100% of their packaging recyclable globally by 2025 and to use at least 50% recycled material in their packaging by 2030.

3. Innovation in material recycling

The trend of innovating in material recycling involves developing new technologies and processes to recycle packaging materials effectively. For example, advancements in sorting technologies and chemical recycling methods are enabling the recycling of challenging materials, such as multi-layer plastics, contributing to a more circular economy.

4. Biodegradable and compostable alternatives

Based on recent market research, the global Biodegradable Packaging Market is forecasted to grow at a CAGR of 6.2% from 2023 to 2032, with a projected market size of USD 96.5 Billion in 2022 reaching USD 135.3 Billion by 2032.

Concerns about plastic pollution and waste management are driving the shift towards biodegradable and compostable product packaging alternatives. Businesses are exploring options, such as bioplastics and compostable packaging materials, to offer environmentally friendly choices to consumers and meet sustainability goals.

5. Transparency and consumer education

There is a growing trend towards transparency in packaging, with businesses providing clear information about the recyclability and environmental impact of their products. A significant majority of consumers (80%) expressed greater trust in companies that offer transparent data supporting their sustainability initiatives, while 25% actively monitor government sustainability regulations to gauge their impact on preferred brands and products.

Consumer education initiatives, such as labeling schemes and sustainability certifications, help raise awareness and empower consumers to make eco-conscious purchasing decisions.

Take the next step towards sustainable packaging solutions. Learn more through this guide: Product Packaging for a Circular Economy: Everything You Need to Know

Embrace Sustainability for a Greener Future

Employing sustainable packaging practices has revealed the immense potential of PCR packaging in reducing environmental impact across industries. From reducing carbon footprints to promoting circular economy practices, PCR packaging stands as a beacon of eco-conscious innovation that embraces a more holistic approach in the manufacturing industry. 

As your business navigates these packaging strategies, consider consulting with a reliable sustainable packaging manufacturer and discover how to boost your eco-friendly initiatives. Contact the Meyers experts and start a greener future for your brand.

The post What is PCR Packaging? Types, Benefits, Applications appeared first on Meyers.

PFAS are popular for their water- and grease-resistant properties. As such, manufacturers commonly use them in industrial applications, cosmetics, and, most importantly, food packaging. Consumers regularly interact with these substances, so there are natural concerns about their potential environmental and health effects.

Understanding what PFAS chemicals in packaging are can help brands mitigate risks and ensure compliance with relevant regulations. This article explores how businesses can make better-informed decisions about PFAS in their packaging.

Jump to a Section:

• Health Effects of PFAS Exposure in Packaging
• Environmental Impact of PFAS in Packaging
• Regulatory Landscape of PFAS in Packaging
• Best Practices for Mitigating PFAS Exposure from Packaging

What Are PFAS?

Per- and poly-fluoroalkyl substances (PFAS) are a group of synthetic chemicals that businesses commonly use to maintain product freshness and prevent water damage. They act as a barrier against moisture and grease, especially during transportation and storage.

Given these benefits, it’s no surprise why these substances are common in daily materials. What packaging has PFAS?

• Fast food wrappers
• Microwavable bags
• Oil-resistant cardboard
• Takeout containers
• Paper, plant-based, and plastic straws
• Bakery paper
• Non-stick sheets
• Disposable cups and plates

These use cases demonstrate how prevalent PFAS is in packaging, especially for food products. They’re also indestructible—in fact, experts have dubbed them “The Forever Chemicals” as they take thousands of years to break down.

Thus, businesses must stay aware of these chemicals to help them address safety and regulatory concerns within their supply chains. Awareness of PFAS encourages them to adopt alternative packaging solutions, minimize reliance on potentially harmful chemicals, and align with evolving consumer preferences.

The Health Effects of PFAS Exposure in Packaging

A primary worry about PFAS’ health effects is their carcinogenicity. Perfluorooctanoic acid (PFOA), a well-studied PFAS, has recently been classified as a carcinogen. Moreover, a 2013 study found that people living near or working in PFAS-related chemical plants are at high risk of kidney and testicular cancer.

PFAS also interferes with the immune system. For instance, researchers studied plasma samples from over 300 people infected with COVID-19 in 2020, some of which had elevated levels of PFAS like perfluorobutanoic acid (PFBA). They found that people with high PFBA levels were at risk of more severe COVID-19 infections. Other adverse health effects of high PFAS concentrations in the body include:

• Increased cholesterol
• Changes in liver enzymes
• Birth weight decreases
• Poor antibody response to some vaccines
• Pregnancy-induced hypertension and preeclampsia

Unfortunately, nearly everyone in the US has PFAS in their blood, albeit in varying concentrations. Children are likely to get it as they chew on PFAS-containing toys or fabric and consume formula with PFAS-contaminated water.

On a positive note, the levels of certain PFAS in the blood are rapidly declining in the US population. PFOS levels dropped by over 85% from 1999 to 2017, while perfluorooctanoic acid (PFOA) decreased by over 70%. The Vermont DOH also assures that PFOA levels decrease when consumers stop exposure to contaminated materials.

The Environmental Impact of PFAS in Packaging

One of the most significant ecological challenges PFAS pose is their persistence in the environment. They take up to thousands of years to degrade, posing risks to wildlife and ecosystems. The US doesn’t manufacture PFOA and PFOS any longer, but their environmental remnants—plus overseas production and importation—keep animals and humans exposed.

PFAS also exhibit bioaccumulative properties, or the ability to build up in the tissues of living organisms, especially within aquatic ecosystems. For instance, a PFAS-contaminated salmon gets exposed after eating contaminated krill, which extends to the human that eats the salmon. As tertiary consumers who eat plants, predators, and prey, humans often bear the brunt of bioaccumulation.

Furthermore, PFAS leach from packaging materials and into the soil and water sources. Improper disposal or recycling of PFAS-containing packaging releases these chemicals into the environment, where they persist and accumulate over time. Then, they migrate through soil and groundwater, contaminating plants, water sources, and entire ecosystems.

These phenomena emphasize the importance of adopting sustainable alternatives to PFAS-containing materials. By reducing reliance on these harmful chemicals, brands can minimize their ecological footprint, especially in packaging. 

The Regulatory Landscape of PFAS in Packaging

The Biden-Harris Administration launched a plan in 2021 to combat PFAS pollution in the US. One output is when the Environmental Protection Agency (EPA) condemned and ordered Inhance Technologies LLC to halt its production of PFAS, a byproduct of its plastic container manufacturing process. This initiative has set a valuable precedent in combating PFAS production nationwide.

Moreover, the Food and Drug Administration’s (FDA) effort to trigger a voluntary market phase-out of food packaging with PFAS concluded in February 2024, with manufacturers halting the sale of these materials. Before, manufacturers liberally used PFAS as grease-proofing substances for fast food wrappers, microwavable bags, and cardboard containers.

On top of these efforts, individual states have also enacted PFAS laws to regulate and outright ban the use of these chemicals in consumer product packaging. These jurisdictions include:

California

Assembly Bill No. 1200 prohibits the distribution and sale of food packaging containing PFAS. Manufacturers must replace these chemicals with the least toxic alternatives. Furthermore, cookware manufacturers that intentionally add PFAS must state their presence on the handle or any part that comes in contact with food.

Colorado

The Perfluoroalkyl and Polyfluoroalkyl Chemicals Consumer Protection Act prohibits selling and distributing products containing PFAS. In addition to food packaging, the law covers carpets, fabric treatments, children’s products, and oil and gas products. Like California, Colorado also mandates that cookware manufacturers list an item’s PFAS content on product handles or any part that touches food.

Minnesota

Starting January 2025, Amara’s Law will prohibit selling and distributing products with intentionally added PFAS, including cookware, cosmetics, fabric treatments, and cleaning products. It begins gradual enforcement in January 2025, with the total ban taking effect in January 2032. Amara Strande, the law’s namesake, died in 2023 from a rare liver cancer she developed from drinking PFAS-contaminated water.

New York

The state amended the Hazardous Packaging Act to restrict the sale of food packaging with intentionally added PFAS. The prohibited packaging and components include paper, cardboard, and plant-based materials like cups, trays, wrappers, and bags. However, it doesn’t cover glass, metal, or plastic.

Tennessee

SB 0573 proposes prohibiting the sale and distribution of packaging with intentionally added PFAS and other dangerous chemicals, including mercury, lead, and formaldehyde. As of March 6, 2024, the bill is on the Senate Energy, Agriculture, and Natural Resources Committee for further review.

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5 Best Practices for Mitigating PFAS Exposure from Packaging

The following sustainable packaging practices can help companies reduce reliance on PFAS-containing materials and promote safer alternatives within their industries.

1. Supplier evaluation and transparency

Bad supplier practices significantly impact a company’s image. As such, business owners should partner with suppliers committed to being PFAS-free and communicating their products’ chemical composition. For instance, they could request detailed information from suppliers about the presence of PFAS in their materials to verify their compliance with regulatory standards.

Another way to determine whether a supplier is PFAS-free is by their certifications. Some of the most common credentials for companies that don’t use and produce PFAS-containing materials include:

• EPA Safer Choice
• Green Seal
• Biodegradable Products Institute (BPI)
• Nordic Swan Ecolabel
• GreenScreen Certified

2. Alternative material selection

Exploring alternative packaging materials that don’t contain PFAS is a proactive approach to mitigating exposure. Materials like glass and metal are viable replacements, so business owners should consider them when sourcing. The move might be costly, but keeping staff and customers safe and complying with increasingly stringent regulations is miles better than the alternative.

Even some of the biggest brands worldwide are making the switch. Restaurant Brands International (RBI), which owns Burger King, Tim Hortons, and Popeyes, committed to phasing out intentionally added PFAS from their packaging materials by 2025 or sooner. Starbucks, Panera Bread, and Wendy’s also did the same.

3. Risk assessment and monitoring

Companies should establish protocols for identifying potential sources of PFAS contamination and assessing the associated risks. While packaging suppliers and internal production have eliminated PFAS from their operations, are other parts of the supply chain doing the same?

Business owners may conduct inspections, analyze product packaging material samples, and collaborate with experts to assess potential exposure pathways. They can also establish monitoring protocols to track PFAS residues in packaging materials and assess any changes. Ultimately, these efforts can help companies minimize contamination and protect the health and safety of their stakeholders.

4. Employee training and awareness

PFAS affect employees before consumers, so companies should educate their staff about these chemicals’ potential health and environmental impacts. They should also receive training to minimize workplace exposure, covering topics like proper handling, storage, and disposal of PFAS-containing materials.

Furthermore, businesses must establish procedures for reporting PFAS-related concerns or incidents. Workers can actively mitigate exposure-related risks, creating a safer and more compliant work environment.

5. Collaboration and advocacy

Engaging in industry collaborations and advocacy efforts is critical for promoting PFAS-free practices, especially in packaging use. Take ChemSec’s PFAS movement, for example. This collaboration between H&M, Ralph Lauren, Fjallraven, and other rising and well-known brands to eliminate PFAS in their products and supply chains has triggered a global advocacy against these harmful chemicals.

Similarly, companies should join associations that promote stricter regulations and transparency regarding the use of PFAS in packaging. Together, they can drive meaningful change and accelerate the world’s transition to PFAS-free packaging solutions.

Keep Staff, Customers, and the Environment Safe

PFAS remain a significant concern among companies, consumers, and environmental activists. Fortunately, as awareness about these chemicals’ adverse health and ecological effects grows, so do global movements fighting against their use. 

Business owners have a crucial role in this advocacy. By adopting sustainable packaging practices, they demonstrate their commitment to responsible corporate citizenship while helping create a safer, healthier future for all.

Learn more about your retail product packaging needs from Meyers, a leading sustainable packaging manufacturer and label supplier. We can help you implement compliant, safe, and sustainable packaging solutions. Contact the Meyers team of experts to learn more!

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Take a look at the packaging industry. A recent report revealed that 79% of consumers prefer products with sustainable packing, with 63% less likely to buy items with environmentally harmful materials. Now that consumers have become more aware of the ecological implications of their purchases, understanding and adopting sustainability in retail has become necessary for businesses looking to remain competitive.

Retail sustainability involves integrating eco-friendly practices into business operations and minimizing ecological impact. It also focuses on product packaging as a key player in promoting environmental responsibility. With that, this article explores the latest sustainability trends in retail that are currently shaping the industry, plus some packaging tips to bolster retailers’ commitment to eco-friendly practices.

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• Sustainability in Retail: Key Statistics
• Top Sustainability Trends in Retail
• Best Practices for Sustainable Retail Operations
• The Role of Packaging in Retail Sustainability
• Sustainable Retail Packaging Strategies
• Challenges and Solutions in Sustainable Retail

Sustainability in Retail: 6 Key Statistics

Awareness of current figures describing the current state of retail sustainability can help sellers improve their future strategies and decision-making.

1. Plastic packaging is responsible for 40% of plastic waste (OECD)

Plastic consumption has increased four-fold in the past three decades, with retail packaging playing a significant part. In fact, among the 353 million tons of generated global plastic waste, nearly half comes from packaging. Meanwhile, 12% comes from consumer products and 11% from fabrics.

2. The retail supply chain contributes to 25% of greenhouse gas emissions (GHG) globally (Deloitte)

The world emits 50 billion tons of GHG annually, and the retail supply chain is responsible for a quarter (12.5 billion). Besides consumer demand, the sheer amount of the industry’s GHG emissions further emphasizes the importance of retail sustainability.

3. 43% of shoppers are willing to support brands with sustainability practices (Retail Dive)

Some retailers are concerned about the price of sustainability. However, nearly half of consumers are actually willing to support companies with eco-friendly practices such as carbon-neutral logistics, renewable energy usage, and low-waste operations.

4. 77% of customers attribute the responsibility for sustainability to retailers (Mintel)

To add to the pressure on retailers to implement eco-conscious practices, most consumers see it as the industry’s obligation to be sustainable. Failing to meet this demand could mean lower customer support down the line.

5. 75% of organizations increased their sustainability investments in 2022 (Deloitte)

Three-quarters of customer experience officers (CxO) said they have boosted their investments in sustainable practices. Among them, 20% reported increasing their investments significantly—a step in the right path for the industry.

6. Sustainable products hold a 17.3% market share in 2022 (NYU)

Despite making up less than one-fifth of the consumer packaged goods (CPG) market, sustainability-marketed products accounted for one-third of its 30% market growth from 2013 to 2022. In 2023, sustainable products now hold an 18.5% market share. They also grew twice as fast as conventionally marketed products and the entire CPG market.

Top 5 Sustainability Trends in Retail

Understanding the following developments in retail sustainability can help companies stay ahead of their competition.

1. Circular economy initiatives

A growing number of retail companies are beginning to embrace a circular economy. It involves finding innovative ways to design products and packaging, creating a product cycle going from manufacturer to consumer to manufacturer again. For instance, fashion giant H&M implements it by producing clothing that lasts before buyers need to repair, reuse, or recycle them for further purposes.

2. Greener supply chains

Retailers proactively seek eco-friendly supply chain solutions to cut their carbon footprint. This development involves scrutinizing every aspect of the supply chain, from sourcing materials to distribution and logistics. 

For example, retailers can require ethical sourcing of materials and other sustainable initiatives from their suppliers, whether they supply name-brand products or contract manufacturers creating private-label products on behalf of the retailer. It’s important to make S.M.A.R.T. (Specific, Measurable, Achievable, Relevant, and Time-Bound) goals as part of this process. 

Walmart, in particular, tries to accelerate sustainability progress on their product supply chains across the retail industry. They set environmental and social goals related to climate, nature, waste, working conditions, responsible recruitment, economic opportunity, and availability of affordable, safer, and healthier products.

Aside from being beneficial to the environment, these strategies also help sellers stay competitive as more consumers demand greener supply chain operations.

3. Technology integration for sustainability

Tech advancements are essential in improving retail operations’ efficiency and, in effect, sustainability. 

For instance, retailers do a poor job addressing food waste as they are not held responsible for the environmental impact. Few have done more than seeking to purchase foods with a longer shelf life via plastic packaging.

Retailers can adopt technologies such as smart inventory management systems and RFID labels to improve traceability and minimize overstock to reduce food waste, which has been responsible for 8% of global GHG emissions.

4. Brand transparency

Recent data shows that 72% of consumers want brands to be more transparent regarding their sustainability. Hence, retailers must be more open and candid about their efforts. Those responding to this trend communicate their green strategies through product labels and digital platforms, allowing customers to make informed purchasing decisions that align with their values.

5. New regulations

Beyond customer needs, the regulatory landscape is also evolving to reflect the rising demand for retail sustainability. In California, a new legislation aims to reduce the amount of plastic packaging by 2032. It also boosts the state’s recycling rate and requires all single-use packaging, including plastics, metals, and papers, to be recyclable and compostable.

Such developments, even limited to a single area, pave the way for a broader movement toward a more sustainable business landscape.

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5 Best Practices for Sustainable Retail Operations

The following practices position retailers as leaders in a market where sustainability is increasingly integral to consumer preferences.

1. Reduce waste

Adopting zero-waste strategies enables sellers to minimize their environmental footprint drastically. An excellent place to start is with packaging; glass bottles, metal containers, and plastic jars encourage buyers to keep and repurpose them. Some companies, such as the Body Shop, even allow customers to refill old bottles to minimize the prevalence of single-use plastics in the cosmetics industry.

2. Utilize renewable energy

Retailers can switch from traditional utilities to environmentally friendly alternatives to improve sustainability and reduce overhead costs. For instance, they could work with utility companies to source renewable technology or work with their landlords to get those purchased. Solar panels are typically the most cost-efficient and accessible method of generating renewable electricity on-site. Retailers may also 

When renewable gas sources are much harder to source, retailers outside of the harshest environments can switch to electric heating for air and water. Heat pumps are ideal for this as they replace both a gas furnace (or boiler) and a less efficient air conditioner.

Furthermore, retailers can reduce energy consumption in their brick-and-mortar stores by selecting LEED or Energy Star-certified spaces to maximize energy efficiency. Food retailers specifically can purchase high-efficiency refrigeration and freezer units to hold perishable foods and minimize or eliminate the use of open-air coolers for grab-and-go foods.

3. Engage with the community

It is essential to recognize the significance of community engagement as an integral component of a robust sustainability strategy. Partnering with sustainable suppliers and manufacturers also helps address rising consumer demands, especially with 46% paying close attention to a retailer’s social responsibility when buying a product.

4. Educate consumers

Take proactive steps to inform buyers about the environmental impact of their purchasing decisions. For one, adding green certifications to product labels tells them they’re getting eco-friendly items, which may strengthen customer support and encourage them to buy more. 

5. Implement resale programs

Incorporating resale programs into retailers’ business models reduces waste and allows them to tap into the growing market of second-hand shoppers. For example, the segment around sneaker resale sits at a $5 billion market value, indicating a sustainable and potentially profitable goldmine in the industry. It’s a win-win scenario for both retailers and eco-conscious consumers.

The Role of Packaging in Retail Sustainability

Packaging directly influences customer behavior and the seller’s environmental impact. For instance, a retailer utilizing a reusable bottle for a beverage not only reduces waste by encouraging consumers to use them for other purposes. It also tells the growing eco-conscious customer base that the company is environmentally friendly, potentially boosting sales and long-term support.

3 Sustainable Retail Packaging Strategies

The strategies below focus on how retailers can use packaging to improve sustainability and appeal to an eco-conscious customer base.

1. Leverage eco-friendly materials

Eco-friendly packaging materials, including recycled paper, cardboard, and biodegradable plastics, are rapidly gaining prominence, so retailers may consider using them. Aside from causing little to no harm upon disposal, they also have the potential for circularity.

However, it’s also essential to acknowledge their limitations. While biodegradable plastics are durable and flexible, they are more expensive than paper bags. Meanwhile, the latter is more fragile despite being cheap. Retailers must consider these differences to determine which packaging materials suit their needs and budget.

2. Use minimalist packaging designs

Less is more. Minimalist designs, such as plain boxes with minimal printing, reduce packaging waste. First, it reduces the amount of unnecessary cardboard and paper that the packaging consumes. Simple printed designs also keep retailers from contributing to the 375 million environmentally harmful ink cartridges in landfills. Here is the Ordinary’s minimal yet attractive designs as an example.

3. Communicate sustainability to consumers

Retailers must clearly articulate their packaging choices, materials, and environmental benefits. In effect, they can build trust and empower buyers to make informed and sustainable purchasing decisions. An effective way to do this is by utilizing product labels and providing information on the company’s website and social media.

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Challenges and Solutions in Sustainable Retail

Retail sustainability is a rapidly growing trend, but the shift can sometimes be difficult. Here are some of these challenges and how to resolve them.

Cost constraints

Sustainable packaging costs are a common hindrance among retailers, especially small businesses with insufficient funding. Traditional plastic is cheaper than paper or biodegradable plastics, so the expense may discourage some from switching to eco-friendly alternatives.

It’s essential to look beyond the upfront costs. For example, integrating sustainable tech into the supply chain may entail a significant investment, but the improved efficiency could reduce operational expenses over time. Also, remember that consumers are willing to pay more for environmentally conscious brands—it could translate to better sales and repeat buyers in the long run.

Supply chain complexity

Many retailers have complex supply chains that make it challenging to ensure that all components adhere to sustainable practices. Take the Coca-Cola Company, for example. Its supply chain involves packaging and ingredient manufacturers, production facilities, bottling partners, and distributors. The touchpoints each product goes through might make it difficult to keep track of sustainable standards.

However, the solution for retailers is to partner with suppliers, manufacturers, and distributors with a track record as environmentally friendly organizations. It also helps to conduct regular audits and enforce standards throughout the supply chain.

Consumer perceptions and preferences

Changing buyer demands may be unmanageable. Opting for more eco-friendly yet pricy packaging materials means retailers must increase costs to compensate for the additional expenses. However, doing so might drive potential customers away toward less eco-friendly competitors. The same contradiction is also the case for other conflicting customer preferences.

Retailers must communicate their eco-friendly efforts clearly and educate their customers on the positive impact of their choices on the environment. Doing so informs them about the company’s journey toward sustainability, justifying potential price increases and adjustments that may go against customer preferences.

Regulatory compliance

Adhering to evolving environmental regulations can be challenging because some governments often enact laws abruptly. Even worse, global retailers may have difficulty managing different and sometimes conflicting laws in various jurisdictions.

Retail businesses must stay informed about current regulations and proactively engage in compliance efforts. They could also participate in sustainability programs to earn certifications, proving their compliance with applicable laws. One example is the EU Ecolabel, which helps consumers identify eco-friendly products per European Union standards.

Build a Greener Future for the Retail Industry

Adopting eco-friendly practices is becoming increasingly necessary as the retail landscape undergoes a revolutionary shift toward sustainability. By prioritizing the practices we have discussed, retailers can meet the expectations of environmentally conscious buyers and boost the broader movement toward a more responsible retail industry.

Turn your sustainable packaging plants into reality with Meyers’ professional printing solutions. We can supply your business with prime labels, retail product packaging, and other solutions to help secure your products sustainably. Contact us today and tell us about your business needs.

The post Retail Sustainability: Trends, Strategies, and Packaging Tips appeared first on Meyers.

This shift is particularly evident in product packaging. Traditional plastic packaging, with its detrimental impact on the environment, is rapidly being replaced by more eco-friendly alternatives. Biodegradable packaging stands out as a promising solution for consumer products, offering the dual benefits of functionality and environmental responsibility.

Technological advancements are also crucial to the rise of biodegradable packaging. Innovations in materials science have led to the development of new, more efficient biodegradable materials that perform as well as, if not better than, traditional plastics. These advancements are making it easier for businesses to transition to sustainable packaging solutions without compromising on quality or functionality. 

For brands looking to stay ahead of the curve, understanding the latest packaging trends is essential. This article explores the key trends shaping the biodegradable packaging industry in 2024 and beyond, providing insights into innovative materials, technological advancements, and design considerations.

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• The Rising Demand for Biodegradable Packaging
• Innovative Biodegradable Packaging Materials
• Advancements in Biodegradable Packaging Technology
• Considerations for Biodegradable Packaging Design

The Rising Demand for Biodegradable Packaging

The demand for biodegradable packaging has been on a steady rise, driven by a combination of environmental, regulatory, and consumer factors. As companies increasingly recognize the relevance of sustainability, the push for eco-friendly packaging solutions has gained significant momentum.

Environmental Concerns and Regulatory Pressure

One of the primary drivers of this demand is the growing concern over environmental pollution, particularly from plastic waste. Traditional plastic packaging contributes significantly to landfill waste and ocean pollution, harming wildlife and ecosystems. 

In response, many countries and regions have implemented stringent regulations aimed to reduce plastic waste and promoting the use of biodegradable alternatives. For instance, the EU’s Single-Use Plastics Directive, which came into effect in 2021, has accelerated the shift towards biodegradable packaging by banning certain single-use plastic products and encouraging the adoption of sustainable materials.

Increasing Consumer Awareness and Preferences

Consumer awareness about environmental issues has also been a significant factor in the rise of biodegradable packaging. Today’s consumers are more aware and concerned about the environmental impact of their purchases. 

A 2023 survey by McKinsey & Company found that 50% of U.S. consumers are willing to pay more for products with sustainable packaging. This shift in consumer preferences has pressured companies to adopt biodegradable packaging solutions to meet the demand for eco-friendly products and enhance their brand image.

Corporate Sustainability Goals

Corporations are increasingly integrating sustainability into their core business strategies. Many brands have set ambitious goals to reduce environmental footprint, including adopting biodegradable packaging. 

Multinational corporations like Unilever and Nestlé have committed to making all their packaging recyclable, compostable, or biodegradable by 2025. These commitments are driven by regulatory compliance, consumer demand, and the recognition that sustainable practices can lead to long-term cost savings and better operational efficiency.

Economic and Market Dynamics

The market dynamics surrounding biodegradable packaging are also evolving. Advances in biodegradable packaging technology have made it more cost-competitive with traditional plastic packaging. Additionally, economies of scale achieved through increased production and the growing availability of raw materials have further reduced costs. 

Currently, the global biodegradable packaging market is expected to reach $140.6 billion by 2029, growing at a 5.97% compound annual growth rate (CAGR) from 2024 to 2029. This growth underscores the expanding market opportunities for businesses that invest in biodegradable packaging solutions.

4 Innovative Biodegradable Packaging Materials

As the biodegradable packaging industry evolves, new and innovative materials are continuously being developed, pushing the boundaries of sustainability. Here are some of the latest advancements in biodegradable packaging materials.

1. Nano-cellulose

Nano-cellulose is derived from plant fibers and offers excellent strength, lightweight properties, and biodegradability. Its high surface area and unique mechanical properties make it suitable for creating strong, flexible, and transparent films for product packaging.

Nano-cellulose is being explored for use in biodegradable packaging to replace traditional plastics, particularly for food packaging and biodegradable stickers. Its barrier properties can be enhanced to protect against moisture and gasses, extending the shelf life of packaged goods.

2. Plant proteins

Plant proteins are being developed into biodegradable films and coatings. These materials are not only biodegradable but also edible and biocompatible, making them suitable for food packaging and medical applications. These protein films can be engineered to have various properties, such as flexibility, strength, and water resistance, making them versatile for different packaging needs.

Researchers at Xampla have developed biodegradable plastic feedstocks from plant-based proteins such as pea and soy proteins. By improving the solubility of these proteins using a mixture of acetic acid, water, ultrasonication, and heat, they form new intermolecular beta-sheet structures. 

Adding glycerol as a plasticizer results in a water-insoluble film similar to low-density polyethylene. These materials, which mimic the strength and flexibility of conventional plastics, completely biodegrade in soil within 28 days and are suitable for flexible films, coatings, and microcapsules.

3. PHA (Polyhydroxyalkanoates)

Polyhydroxyalkanoates (PHA) are a class of biopolymers produced by bacterial fermentation of sugars and lipids. PHAs are fully biodegradable and can decompose in marine environments, making them ideal for applications where traditional plastics pose a significant pollution risk.

Recent advancements in PHA production have reduced costs and improved scalability, making it a more viable option for widespread use in biodegradable packaging. PHAs are increasingly being used for items such as biodegradable food packaging, biodegradable shipping bags, and agricultural films.

4. Algae-Based Plastics

Algae-based plastics are emerging as a sustainable alternative to traditional plastics. Derived from algae biomass, these are biodegradable materials and have a lower carbon footprint than petroleum-based plastics. Algae-based plastics are particularly suitable for packaging applications where flexibility and durability are required. Research and development in this area are ongoing, with companies exploring various formulations to optimize performance and cost-effectiveness.

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6 Advancements in Biodegradable Packaging Technology

The biodegradable packaging industry is witnessing significant technological advancements, driving the development of more efficient, cost-effective, and sustainable solutions. These innovations are enhancing the functionality, appeal, and overall viability of biodegradable packaging. Here are some of the key technological advancements shaping the industry in 2024 and beyond.

1. Improved manufacturing processes

One of the major advancements in biodegradable packaging technology is the improvement in manufacturing processes. Injection molding, extrusion, and blow molding techniques have been optimized for biodegradable materials, allowing for more precise and efficient production.

These processes enable the creation of complex shapes and designs, making biodegradable packaging more versatile and suitable for various applications. Additionally, advancements in additive manufacturing (3D printing) are allowing for the customization and rapid prototyping of biodegradable packaging, reducing waste and production time.

2. Enhanced barrier properties

A significant challenge for biodegradable packaging has been matching the barrier properties of traditional plastics, which protect products from moisture, oxygen, and contaminants. Recent technological advancements have led to the development of biodegradable materials with improved barrier properties. 

For example, nanocomposites and multi-layered biopolymer films are being engineered to enhance the protection and shelf life of packaged goods. These materials are particularly beneficial for biodegradable food packaging, where maintaining product freshness is crucial.

3. Active and intelligent packaging

Active and intelligent packaging technologies are being integrated into biodegradable packaging solutions to enhance their functionality. Active packaging involves incorporating substances that interact with the contained product to extend its shelf life or improve its quality. Biodegradable packaging can include oxygen scavengers, moisture absorbers, or antimicrobial agents. Intelligent packaging, on the other hand, involves the use of sensors and indicators that provide real-time information about the condition of the product.

These technologies can monitor temperature, humidity, and freshness, offering valuable data to consumers and businesses. A common application is beverage packaging for products such as orange juice. A biodegradable conductive film developed using polylactic acid and modified with polyaniline, zinc oxide, and copper oxide, can increase its chemical stability and estimate its shelf life.

4. Biodegradable inks

Biodegradable inks are essential for printing and finishing biodegradable packaging. Recent advancements have led to the development of eco-friendly inks made from natural pigments and water-based formulations. These inks are free from chemicals and harmful solvents, making them safe for the environment and human health. 

Similarly, biodegradable coatings are being developed to provide packaging materials with water resistance, gloss, and durability. These innovations enhance the aesthetic appeal and functionality of biodegradable packaging.

5. Edible coatings and films

Edible coatings and films represent a promising advancement in biodegradable packaging technology. These coatings are made from natural, food-grade ingredients and can be applied directly to food products to protect them from spoilage and contamination.

Edible coatings are particularly useful for fruits, vegetables, and other perishable items. Technological advancements have improved the formulation and application of these coatings, making them more effective and commercially viable. This innovation not only reduces packaging waste but also enhances food safety and quality.

6. Biodegradable adhesives

Adhesives play a critical role in packaging, and traditional adhesives often contain synthetic chemicals that are not environmentally friendly.

Biodegradable adhesives, made from natural polymers and bio-based materials, offer a sustainable alternative. Advances in adhesive technology have improved their bonding strength and versatility, making them ideal for a wide range of packaging needs and applications. Common examples include adhesives used for laminating paper and cardboard, gluing product labels, biodegradable stickers and seals, or lining packaging such as beverage cans. 

Considerations for Biodegradable Packaging Design

Design plays a significant role in the success of biodegradable packaging. The right product packaging design can enhance functionality, improve consumer appeal, and ensure sustainability. As businesses look to adopt biodegradable packaging solutions, various design considerations must be taken into account to maximize both environmental benefits and market success.

1. Functional design

The product packaging’s primary purpose is to protect and preserve the product. Therefore, the design of biodegradable packaging must prioritize functionality. This includes ensuring that the packaging is strong enough to protect the contents during handling and shipping, providing adequate barriers against moisture and oxygen for food products, and being easy to open and reseal if necessary.

Designers must consider the product’s specific requirements and choose materials and structures that meet these needs while remaining biodegradable.

2. Minimalist and lightweight

Sustainability in packaging design often means using the least amount of material necessary to achieve the desired protection and functionality. Minimalist and lightweight designs reduce the amount of raw materials used, lower production costs, and decrease transportation emissions. 

This approach aligns with eco-design principles, which focus on reducing products’ environmental impact throughout their lifecycle. For instance, using thinner but still strong biodegradable films can reduce material usage without compromising performance.

3. Aesthetic appeal

The visual and tactile qualities of packaging heavily influence consumer preferences. Biodegradable packaging must be designed to attract consumers while conveying a message of sustainability. This includes choosing materials that feel good to the touch and look appealing on the shelf.

Natural textures and colors can enhance the product’s eco-friendly perception. Designers can also use eco-friendly inks and printing techniques to create eye-catching graphics and branding that highlight the product’s green credentials.

4. Branding and communication

Effective packaging design also involves clear communication of the product’s sustainability benefits. This can be achieved through product labels, logos, and messaging that inform consumers about the biodegradable nature of the packaging. 

Certifications and eco-labels, such as the compostable logo from the Biodegradable Products Institute (BPI), can assure consumers about the packaging’s environmental benefits. Including information on proper disposal methods, such as composting or recycling, can also guide consumers in making environmentally responsible choices.

5. Customization and versatility

Biodegradable packaging needs to be versatile enough to accommodate a wide range of products. Customizable designs that can be tailored to different shapes, sizes, and applications offer greater flexibility for businesses. 

From biodegradable shipping bags to food containers and cosmetics packaging, the ability to customize packaging helps brands differentiate their products and cater to specific market segments while maintaining sustainability.

6. Lifecycle and end-of-life considerations

Designing for the entire lifecycle of the packaging, including its end-of-life, is crucial for ensuring sustainability. Biodegradable packaging should be designed to degrade safely and efficiently at the end of its useful life, whether through composting, biodegradation, or recycling. 

Understanding the conditions under which the packaging will degrade (e.g., industrial composting facilities vs. home composting) is essential for selecting the right materials and design features. Designers should also consider the potential for reusability or repurposing to extend the packaging’s lifecycle.

7. Innovations in packaging design

Recent innovations in biodegradable packaging design are pushing the boundaries of what is possible. For example, the use of modular designs allows for easy assembly and disassembly, making recycling and composting more straightforward. 

Smart packaging designs incorporate sensors and indicators that provide real-time information about the product’s condition, enhancing user experience and product safety. Additionally, innovative closures, such as compostable zippers and seals, are being developed to improve the functionality and convenience of biodegradable packaging.

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Drive the Path Forward With Sustainable Packaging

The demand for sustainable packaging continues to grow as the world becomes more conscious of its environmental footprint. Businesses are responding by integrating sustainable packaging into their operations, recognizing that eco-friendly practices can enhance brand reputation and meet the expectations of increasingly environmentally aware stakeholders.

The biodegradable packaging industry is at the forefront of this movement, offering innovative materials and technologies that promise to reduce the impact of packaging waste on our planet. Brands that adopt such innovations can lead the way in sustainability and make a significant contribution to environmental conservation.

For businesses ready to take the next step in sustainable packaging, explore the innovative custom packaging solutions at Meyers, tailored to your needs. By partnering with an experienced sustainable packaging manufacturer, you can ensure that your packaging is not only eco-friendly but also resonates with your consumers. Talk to the Meyers team of experts and start making a positive impact on your business and the environment.

The post The Latest Biodegradable Packaging Industry Trends (2024 and Beyond) appeared first on Meyers.

Moreover, the mandate influenced industry-wide practices and encouraged the adoption of RFID technology among major brands. By improving inventory visibility and accuracy through RFID technology, brands are able to reduce stockouts and enhance the overall shopping experience for customers.

If you’re looking to reap similar benefits, this article will further explore the current state of RFID implementation, how Walmart’s initiative has impacted other industry players, and provide potential retail trends.

What is the Walmart RFID Mandate?

The Walmart RFID mandate requires all suppliers to adopt Radio Frequency Identification (RFID) technology for tracking and managing inventory. The mandate aims to enhance the efficiency, accuracy, and visibility of inventory management across Walmart’s vast network of stores and distribution centers.

In 2003, Walmart announced the initial RFID mandate for its top 100 suppliers in the U.S., requiring them to incorporate RFID tags into their packages and products. Over the years, the mandate expanded into other retail categories, such as toys, home, electronics, entertainment, and sporting goods departments. By 2023, almost all general merchandise categories require RFID labels.

This system enables real-time inventory tracking, improving accuracy and reducing the need for manual stock checks. Suppliers must ensure that each item is tagged correctly and that their systems are compatible with Walmart’s RFID infrastructure.

The RFID Mandate’s Impact on Suppliers and Retailers

• Compliance challenges: Initially, many suppliers faced difficulties adapting to the new system. The cost of implementing RFID technology, including the tags and necessary infrastructure, posed a significant hurdle, especially for smaller suppliers.
• Initial resistance and adaptation: Despite initial resistance, the tangible benefits of RFID technology in inventory management, such as reduced out-of-stocks and improved supply chain efficiency, encouraged broader adoption. As more suppliers adapted, the overall efficiency of Walmart’s supply chain improved, setting a new standard in retail logistics.

Implementation of RFID in Retail

Since the implementation of the Walmart RFID mandate, the retail industry has seen significant advancements in the adoption and utilization of RFID technology. Following Walmart’s lead, many other major retailers have implemented their own RFID initiatives. These companies have recognized the value of RFID in improving inventory accuracy, reducing shrinkage, and enhancing the customer experience.

The athletic apparel retailer Lululemon adopted RFID technology to enhance its omnichannel strategy. By tagging each item with an RFID label, the company improved its inventory accuracy to 98% in 2017. This accuracy enables the retailer to offer reliable buy-online, pick-up in-store (BOPIS) and ship-from-store services, significantly boosting customer satisfaction and sales.

Challenges and Limitations

Despite the widespread adoption and benefits, retailers can still face challenges with RFID implementation:

• Cost – the initial investment for RFID technology, including tags, readers, and software, can be substantial. While costs have decreased over time, they remain a barrier for smaller retailers.
• Integration – integrating RFID systems with existing IT infrastructure and processes can be complex and time-consuming. Retailers must ensure that their systems are compatible and that staff are trained to use the new technology effectively.
• Privacy concerns – the use of RFID technology raises privacy concerns among consumers  about the potential for unauthorized tracking and data breaches. Retailers must address these concerns by implementing robust data security measures and educating customers on how their data is protected.

Influence on Other Retailers and the Industry

The Walmart RFID mandate has had a significant impact on the retail industry, influencing other major retailers and shaping industry standards. The initiative has affected other retailers, spurred collaborative efforts, and altered supply chain dynamics.

For instance, Nordstrom implemented its own RFID mandate in 2022 for the products sold in its stores. This directive requires suppliers to ensure that all items across Nordstrom’s various channels, including Nordstrom, Nordstrom CA, Nordstrom Rack, and Nordstrom Rack CA, are equipped with RFID tags.

Collaborative Initiatives and Industry Standards

Walmart’s RFID mandate has spurred collaborative efforts within the retail industry to establish common standards and best practices for RFID implementation. Industry groups, in particular, have been instrumental in developing standardized guidelines and performance benchmarks for RFID technology.

• GS1 Standards – GS1, a global organization dedicated to the design and implementation of international standards for supply chains, has developed comprehensive guidelines for RFID use in retail. These standards help ensure interoperability and consistency across different retailers and suppliers, facilitating the widespread adoption of RFID technology.
• RFID Lab at Auburn University – the RFID Lab has played a critical role in researching and promoting RFID best practices. The lab’s work has helped retailers understand the technical requirements and business benefits of RFID implementation, driving industry-wide adoption.

Changes in Supply Chain Dynamics

The adoption of RFID technology has also altered supply chain dynamics, enhancing visibility and efficiency across the entire supply chain. Retailers using RFID can track inventory in real time, leading to better demand forecasting, reduced lead times, and improved order accuracy.

• Enhanced visibility – RFID technology provides real-time visibility into inventory levels, enabling retailers to make informed decisions about stock replenishment and allocation. This visibility helps prevent stockouts and overstock situations, optimize inventory levels, and reduce carrying costs.
• Improved efficiency – RFID helps streamline various supply chain processes, such as receiving, sorting, and shipping. Automated inventory tracking reduces the need for manual checks, speeding up operations and minimizing errors. This efficiency translates into cost savings and improved profitability for retailers.

RFID in Retail: 4 Key Future Trends

The future of RFID technology in retail looks promising, with several emerging trends and potential new mandates on the horizon. This section explores these trends, technological advancements, and the possible shifts in the retail landscape.

1. RFID with IoT integration

The integration of RFID with the Internet of Things (IoT) is a significant trend. Combining RFID with IoT devices allows for enhanced data collection and analysis, enabling retailers to gain deeper insights into inventory management, customer behavior, and supply chain operations. This integration facilitates real-time tracking and monitoring of products throughout the supply chain, improving efficiency and reducing costs.

Amazon Go stores utilize RFID in conjunction with IoT to provide a seamless shopping experience. Customers can walk in, pick up items, and walk out without stopping at a checkout, thanks to RFID tags and IoT sensors that track purchases in real-time. This integration allows for real-time inventory management, automated restocking, and better demand forecasting.

2. Advanced data analytics

The use of advanced data analytics in conjunction with RFID technology is becoming more prevalent. Retailers can leverage the vast amounts of data generated by RFID systems to gain actionable insights into inventory levels, sales trends, and customer preferences. Predictive analytics can help retailers optimize stock levels, forecast demand, and enhance customer experiences.

Zara uses RFID technology paired with advanced data analytics to manage inventory and track product performance. This enables the brand to quickly respond to trends and optimize stock levels in their stores. Similarly, retailers can use data from RFID systems to analyze shopping patterns, improve product placement, and enhance supply chain efficiency.

3. Sustainability initiatives

With growing concerns about sustainability, future RFID mandates may include requirements for eco-friendly and recyclable RFID tags. Retailers and suppliers will need to develop and adopt sustainable RFID solutions that minimize environmental impact. This shift towards retail sustainability will also drive innovation in the RFID industry, leading to the development of greener technologies.

As sustainable RFID tags become more prevalent, retailers can align with corporate social responsibility goals and consumer demand for greener products.

4. Enhanced customer experiences

The future of RFID in retail will focus on enhancing customer experiences. RFID technology can enable personalized shopping experiences, faster checkout processes, and improved product availability. Retailers will continue to explore innovative ways to use RFID to create seamless and engaging shopping experiences for their customers.

For example, fashion retailer River Island uses RFID tags on its merchandise. Customers can scan these tags in fitting rooms to see product details, such as available sizes and colors, on a smart screen. They can then browse and request similar or related items from service staff directly from the fitting room with just a click. Personalized and seamless shopping experiences such as these help retailers drive customer engagement and loyalty.

Creating Long-Term Impact in the Retail Landscape

Overall, the widespread adoption of RFID technology will continue to have profound impacts on the retail landscape. As the technology continues to evolve, it will play a crucial role in enabling retailers to stay competitive in an increasingly dynamic market. Numerous technological advancements and industry shifts are on the horizon, and retailers who embrace these trends and leverage the full potential of RFID technology will be well-positioned to succeed.

Ready to revolutionize your retail operations? Meyers can help you implement sustainable and efficient RFID labels tailored to your brand’s needs. Don’t miss out on the opportunity to stand out in the marketplace. Contact the Meyers team of experts and explore retail product packaging solutions that can drive your business success.

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Among the many labeling options, pressure-sensitive (PS) labels are incredibly flexible. The many potential combinations of adhesives, facestocks, multiple panels, inks, coatings, and die cuts make them possibly the most adaptable and least expensive marketing tool for any business.

Brands can easily customize label designs with PS labels to meet evolving market demands. They are a vibrant canvas for brand communication, from graphics to informative panels.

What Are Pressure-Sensitive Labels?

A pressure-sensitive label is a self-adhesive packaging element that adheres to surfaces upon the application of pressure. It requires no additional activation, such as heat or water, making it a versatile and widely used solution in product packaging across industries.

A PS label can handle any design, from simple, minimalist labels to bold colors with creative fonts. The creative options are limitless.

The simplicity of application also lets companies avoid obsolescence due to shifting regulatory policies regarding extended producer responsibility (EPR). Organizations can buy standard, undecorated primary packaging and do late-stage product differentiation by applying a PS label to future-proof their packaging in the face of new environmental regulations.

Components of pressure-sensitive labels

Here are the primary components of pressure-sensitive labels:

1. Face stock

The outermost layer of a PS label is typically made from materials such as paper, film, or foil. It provides a printable surface on which product information and graphics are displayed.

2. Adhesive layer

Enables the label to adhere to surfaces upon the application of pressure. It can vary in tackiness and composition depending on the packaging material and supply chain steps. For example, a product headed for a freezer will have different adhesives than one that’s for shelf display.

3. Release liner

The backing material protects the adhesive layer until one applies the label. It is usually made of paper or film treated with a release coating to facilitate easy removal during application.

Printing Methods for Pressure-Sensitive Labels

PS labels use two primary printing methods, namely digital and flexographic printing. The label design, quantity, and intended destination play a role in determining which is more applicable.

Digital printing

Digital printing directly transfers digital images onto the label material without using plates. This method offers high-quality, customizable prints suitable for short print runs and variable data applications. For instance, if a company wants 150,000 of 25 SKUs (stock-keeping units) of frozen product labels, they will likely have a petroleum-based facestock with freezer grade adhesive printed digitally.

Flexographic printing

Flexographic printing utilizes flexible relief plates to transfer ink onto the label material. It’s well-suited for high-volume printing with fast production speeds and supports various substrates. Using the same example above, 150,000 of 3 SKUs for a same-sized vitamin label may require flexographic printing on a paper material with an all-temperature adhesive.

Substrates and finishes for Pressure-Sensitive Labels

The choice of substrates and finishes significantly influences the appearance, durability, and how well it conveys information through the PS label.

1. Types of materials used

One can make a PS label from various materials, including paper, film, foil, and synthetics. Each has unique characteristics, such as durability, moisture resistance, flexibility, and environmental impact. These materials cater to different applications, ensuring labels withstand various conditions while maintaining visual appeal and functionality.

2. Finishing options

Finishing options encompass a spectrum of choices, such as glossy, matte, and specialty coatings. Glossy finishes give a vibrant, shiny appearance that’s iconic for store shelves where products must compete for attention. Matte finishes provide a more subdued, elegant look with reduced glare.

Depending on the desired effect, specialty coatings such as UV or varnishes can add additional protection and visual changes. For example, RFID labels can benefit from a waterproof finish to help protect their function.

Common Pressure-Sensitive Label Applications

Pressure-sensitive labels find diverse applications across various industries due to their flexibility, durability, and freedom of customization. Here are some examples:

1. Retail packaging

In retail, PS labels are commonly used for shelf and price labeling, allowing for convenient price adjustments and the display of product details. Stores often utilize them for promotions, creating attention-grabbing labels for discounts or special offers.

PS labels are crucial in branding fast-moving consumer goods such as food, beverages, cosmetics, and personal care products. They resist environmental factors while providing ample opportunities for vibrant branding.

2. Logistics and shipping

PS labels are indispensable for logistics and shipping, serving as address labels and displaying shipping information. Organizations also use them for inventory management and tracking to ensure the efficient handling and delivery of goods.

Because shipping relies on clear labels with unique information for each package, PS labels’ easy customization and versatility make them ideal for communicating information clearly and accurately. Logistics companies can also apply product identification measures such as barcodes, QR codes, serial numbers, and batch information on any packaging type.

3. Healthcare and pharmaceuticals

Healthcare providers use PS labels for prescription labeling, ensuring accurate medication administration and patient safety. They are also crucial for medical device labeling, providing essential information for proper use and compliance with regulations.

Many PS labels related to pharmaceuticals feature tamper-evident features, ensuring product integrity and compliance with regulatory requirements.

4. Industrial and manufacturing

PS labels serve various purposes in industrial settings. Manufacturers use them for labeling machinery, tools, and components – facilitating efficient inventory management and asset tracking.

They are also critical for hazard and safety labeling, providing crucial warnings and instructions for safe operation in industrial environments. PS labels often mark hazardous areas, machinery, and chemicals, reducing the risk of accidents.

PS labels can withstand harsh industrial conditions, including exposure to chemicals, moisture, and high temperatures, maintaining readability and adhesive strength even in challenging environments.

The Impact of a Reliable Label

The choice of labels conveys crucial information, but more importantly, it shapes consumer perceptions about your brand and product. When first impressions matter, pressure-sensitive labels can be the most reliable, impactful, and affordable option in any industry.

Consult experts at Meyers to optimize your labeling strategy. Let us bring your vision to life with custom packaging solutions tailored to your packaging needs.

The post What Are Pressure-Sensitive Labels? Basics & Applications appeared first on Meyers.

Utilizing radio frequencies, RFID labels transcend traditional barcode systems, offering real-time tracking capabilities and robust anti-counterfeiting measures. The system updates all those involved in the logistical process regarding the whereabouts of a tagged item, ensuring that it arrives at its intended destination.

From seamless inventory management to the fortification against counterfeiting, there is more to know about RFID labels and how they work. Discover more information from the infographic below.

Jump to a Section:

• What Are RFID Labels?
• 5 Benefits of RFID Labels
• Types of RFID Tags
• Types of RFID Systems
• Common RFID Applications
• How to Choose the Right RFID Label: 5 Factors to Consider

What Are RFID Labels?

RFID labels, or Radio-Frequency Identification labels, are advanced identification and tracking devices that use a tiny microchip and an antenna. The technology uses electromagnetic coupling to transmit data between labels and RFID readers.

The microchip within the product label stores unique identification data related to the tagged item, while the antenna facilitates communication with RFID readers. This wireless interaction allows real-time tracking and monitoring of products within the supply chain.

Unlike traditional barcodes, RFID labels do not require direct line-of-sight scanning, allowing quick and efficient data capture.

RFID labels have various applications across different industries, providing enhanced efficiency, accuracy, and security benefits. Beyond logistics, they play a crucial role in streamlining inventory management and providing real-time insights into the status of items throughout their journey.

RFID labels vs. RFID tags

RFID labels and tags are distinguished primarily in their form and application. While both have microchips and antennae, RFID tags are devices that one can attach directly to products or assets or wear on their person. 

In contrast, RFID labels incorporate RFID technology into packaging materials and are usually adhesive and flexible. One can use RFID tags as independent devices, whereas labels are part of the packaging design. 

5 Benefits of RFID Labels

RFID labels offer a plethora of benefits across various industries. These include:

1. Real-time tracking

RFID labels enhance supply chain visibility by providing real-time product tracking. This heightened visibility enables businesses to monitor the movement of items at every stage, identify potential delays, and ensure timely deliveries. 

Utilizing the technology ultimately improves operational efficiency and customer satisfaction. Buyers have their expectations set on deliveries and can appreciate transparency, fostering trust in the company.

2. Inventory management

With RFID technology, businesses can accurately track the location and quantity of items, minimizing having to note each down manually and reducing the likelihood of human errors. This enhanced accuracy leads to improved inventory control, optimized stock levels, and increased efficiency in warehouse operations, ultimately translating to improved productivity.

3. Anti-counterfeiting

The labels are crucial in ensuring item authenticity and protecting brand reputation. With unique identification data embedded into RFID tags, one can verify the authenticity of products and detect if counterfeit goods slipped into the supply chain.

This method helps safeguard brand integrity as it mitigates the risk of customers receiving low-quality imitations and assures them of the quality of one’s items.

4. Cost-savings

Automating tracking and monitoring processes with RFID technology eliminates the need for manual inventory counts. It reduces labor-intensive tasks such as manual recording and counting.

A business can also maintain optimal stock levels by tracking supply and demand, avoiding stockouts, and reducing the costs associated with overstocking or understocking inventory.

5. Sustainability

Unlike traditional labeling systems that often rely on paper-based tags and documentation, RFID labels leverage digital data encoding. This shift toward digital information reduces reliance on paper. It minimizes the environmental impact of paper production, printing, and disposal.

Specific label designs also take into account recyclability. For instance, companies can break down the metal in the antennae. However, the lithium batteries inside require more care and different processes.

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Types of RFID Tags

Understanding the diverse types of RFID tags is crucial for tailoring custom packaging solutions to operational needs. There are three types, which are:

Active

An internal battery powers active RFID tags, constantly transmitting signals over long distances. These tags are suitable for real-time tracking of high-value assets, such as shipping containers, vehicles, and equipment, where extended read ranges and frequent updates are essential. 

Due to their enhanced visibility and monitoring capabilities, active RFID tags are common in logistics, transportation, and supply chain processes.

Passive

Passive RFID tags do not have an internal power source and rely on RFID reader signals for activation. These tags are more cost-effective than their active counterparts and are also compact. 

Passive tags are ideal for scenarios where frequent battery replacement or maintenance is impractical, such as for products in a retail store or entry control like access cards. Their simplicity and affordability make them a preferred choice for various industries, offering reliable and efficient item identification.

Semi-active

Semi-active RFID tags, also known as battery-assisted passive (BAP) tags, balance the abilities of active and passive devices. These tags use a small battery to power the chip but need readers to communicate the information they contain. 

Being a cross of two types means enhancing read range and reliability while maintaining a more extended operational life than fully active tags. 

Semi-active tags are well-suited for healthcare and food product transportation applications like temperature monitoring. Some companies can also use them for tracking environmental conditions such as humidity.

Types of RFID Systems

As there are different types of RFID tags, so are there various types of systems. Each is distinct in what they can offer and their applications. These are:

Low-frequency

Low-frequency RFID systems operate in the frequency range of 30 kHz to 300 kHz. They employ inductive coupling between the RFID reader and the tag, making them less susceptible to interference from liquids and metals. 

This system is for short-range applications such as access control and animal tracking. The architecture includes a reader emitting an electromagnetic field, which powers the LF tags in proximity (around 3-5 feet), transmitting the data.

However, remember that it is very difficult for low-frequency systems to read several tags simultaneously as they have little to no anti-collision properties.

High-frequency

This RFID system utilizes electromagnetic coupling for communication between the reader and the tag and functions in 3 MHz to 30 MHz frequencies. Its read range is shorter than LF RFID, at only 1-3 feet.

One notable application of high-frequency RFID is contactless smart cards, providing a convenient and secure method for electronic payments and ticketing systems, allowing for seamless public transportation or event transactions.

UHF

Also known as ultra-high-frequency, RFIDs that use this structure have frequencies of 860 MHz to 960 MHz, yielding longer read ranges (up to 30 feet) than the previous two types. Due to the speed of information transfer, UHF excels in handling large volumes of tagged items for industries relying on retail inventory management or warehouse logistics.

Microwave

Boasting a read range of up to 300 feet and operating at frequencies above 2.4 GHz, microwave RFID systems have the highest data transfer rate. 

Microwave RFID’s higher frequency and faster data transfer rates contribute to increased precision in tracking so that tags transmit information in real-time. 

In automotive manufacturing, for instance, companies can employ this system to track vehicles and components throughout the production process for efficient assembly line operations. Another example is the aerospace industry, where teams can use microwave RFID to monitor critical components’ movement within a facility.

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Common RFID Applications

RFID labels have become integral to many industries, revolutionizing different processes. Here are some of the sectors embracing their benefits:

1. Retail and supply chain

RFID labels integrated into product packaging streamline inventory management, offering real-time visibility into stock levels, allowing stores to track products and accurately reduce instances of stockouts or overstocking. 

Due to the adhesive nature of the label design, store employees can also trace those they put up on displays and replace them if they sell an item.

Furthermore, RFID-enabled point-of-sale (POS) systems allow for seamless and efficient checkout experiences, as they can automatically check items without the need for cashiers to manually scan barcodes, improving customer satisfaction and reducing waiting times.

2. Healthcare

In the healthcare sector, RFID labels contribute to pharmaceutical supply chain security by enabling the tracking and authentication of medications throughout the distribution process. 

It also facilitates equipment management so healthcare facilities can effectively trace the use of medical devices and supplies and improve patient safety by accurately monitoring their movements within their halls.

3. Manufacturing

Asset tracking and management within the manufacturing industry also use RFID labels, as businesses must monitor and locate expensive machinery, tools, and components. 

The technology aids in process optimization by providing visibility into the production process, allowing manufacturers to identify bottlenecks and streamline workflows for improved productivity and cost savings.

4. Logistics and transportation

In logistics and transportation, RFID labels aid in cargo tracking and tracing, granting companies the ability to monitor the movement of packages throughout the supply chain. This capability reduces the risk of loss or theft. It facilitates fleet management by providing real-time data on vehicle location and status. 

Not only can businesses make timely deliveries, but they can also monitor if their fleet requires maintenance.

5. Fashion and apparel

The fashion industry tends to carry the risk of theft, as they produce high-value items such as designer clothes and jewelry. RFID labels bolster loss prevention efforts by allowing employees to accurately track items throughout the store and even when shipping out orders.

Another purpose that RFID labels serve is in marketing campaigns. Brands can check which items customers did not purchase and remarket them in the future.

How to Choose the Right RFID Label: 5 Factors to Consider

Selecting the correct RFID label is a vital decision for businesses aiming to harness the full potential of RFID technology. Here are some of the factors to consider:

1. Assess durability

Before everything else, a business must assess the durability requirements based on factors such as environmental conditions. This includes temperature variations, moisture levels, and chemical exposure. The selected RFID labels should be capable of withstanding these specific ecological elements to perform consistently and reliably.

Specialized materials and coatings may be necessary for the RFID labels to maintain optimal functionality, even in harsh temperature conditions. For instance, RFID labels with water-resistant or waterproof features are critical for areas with high humidity. Moreover, take note of the product’s lifecycle and potential wear and tear throughout.

2. Evaluate the read range

Determining the required read range is vital for effective tracking and monitoring. The layout of the warehouse space and the speed of item movement during shipping will affect how the labels transmit data to their readers.

The proper read range reduces error rates in tracking and monitoring processes, minimizing missed or inaccurate information.

3. Determine cost-efficiency

The upfront costs associated with RFID label implementation include purchasing RFID tags, readers, and the required software infrastructure. A careful assessment of these initial expenses helps determine the financial commitment needed to adopt the technology.

There’s also the Total Cost of Ownership (TCO) analysis, which considers ongoing expenses such as maintenance, training, and potential upgrades. By accounting for the entire lifecycle, businesses gain insights into the financial implications over an extended period.

4. Choose the right form factor

Each RFID type, whether passive, active, or semi-active, offers distinct advantages that align with specific sectors and operational requirements. Understanding their strengths and limitations can help them make strategic choices that align with business goals.

Remember to choose the appropriate size, shape, and mounting option of the RFID label to suit the product and its packaging. Consider factors such as available surface area, material compatibility, and aesthetic requirements.

Different RFID labels find optimal application in various industries and will significantly impact workflows. Passive RFIDs are more suited for retail due to their low frequencies, while companies needing precise location tracking prefer to use active RFIDs.

5. Ensure compatibility with existing systems

When RFID labels seamlessly integrate with current software platforms and infrastructure, businesses can avoid costly and time-consuming development efforts associated with software modifications or upgrades.

It also minimizes the learning curves for personnel operating the RFID technology. Employees can quickly adapt to the new technology without extensive training or relearning processes, which means fewer disruptions in operations and errors.

In every situation, it’s crucial to assess the effectiveness, affordability, and suitability of each type of RFID.

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RFID Labels Lead the Way

RFID labels are reshaping the way businesses approach efficiency. The technology offers numerous advantages, from real-time tracking and meticulous inventory management to robust anti-counterfeiting measures and substantial cost savings.

For prime labels and more information about packaging and label design, Meyers is your partner. Our tailored approach considers what your company needs and ensures it’s eco-friendly and sustainable.

Connect with the experts at Meyers today to learn more about our professional printing solutions.

The post What Are RFID Labels? Benefits, Types, How They Work appeared first on Meyers.

Soy ink is one of the notable ink types that presents a compelling proposition for brands aiming to reduce their environmental impact while maintaining high print quality. Its eco-friendly composition offers a greener alternative to conventional petroleum-based inks. Meanwhile, UV ink, with its rapid curing capabilities, promises increased productivity and versatility in printing operations. This can enable businesses to meet tight deadlines and deliver stunning, durable prints.

Understanding the key differences between these two inks provides brands with insights to inform their ink selection process. From the environmental benefits of soy ink to unlocking the efficiency gains offered by UV ink, this article will equip you with the knowledge required to make strategic packaging and print decisions that drive success in today’s competitive marketplace.

What is Soy Ink?

Soy ink is primarily composed of soybean oil, which serves as the ink’s main pigment carrier. Alongside soybean oil, soy-based ink formulations may also contain other renewable resources such as vegetable oils, resins, and natural waxes. These ingredients are carefully selected to ensure optimal ink performance while minimizing environmental impact.

In packaging and print, soy ink stands out as an eco-friendly alternative to conventional petroleum-based inks and other traditional inks derived from non-renewable fossil fuels. Moreover, soybeans are grown abundantly in many regions, making soy ink a readily available and environmentally responsible choice for printers and packaging manufacturers.

The Advantages of Soy Ink

This innovative ink formulation has gained popularity in recent years due to a number of environmental and practical advantages.

Sustainability

The most notable advantage of soy ink is its environmental sustainability. By utilizing renewable soybean oil as its primary ingredient, soy ink reduces reliance on finite fossil fuels and helps mitigate the environmental impact of printing and packaging processes.

Health and safety

Soy ink in printing is inherently safer for both human health and the environment compared to traditional petroleum-based inks. It contains lower levels of volatile organic compounds (VOCs), which are harmful air pollutants commonly found in conventional inks. As a result, printers and consumers are exposed to fewer potentially hazardous chemicals, promoting a healthier working environment and safer end products.

Print quality

Despite its eco-friendly composition, soy ink does not compromise print quality. It produces sharp colors and crisp text, making it suitable for many printing applications, including packaging labels, brochures, newspapers, and more. Soy ink’s excellent adhesion properties ensure long-lasting prints that withstand handling and environmental conditions.

Versatility

Soy ink is highly versatile and compatible with various printing substrates, including paper, cardboard, and some plastics. This versatility makes it ideal for diverse printing applications across different industries, from cosmetics packaging to marketing materials and publications.

Applications of Soy Ink in Printing and Packaging

Soy ink is utilized in a myriad of printing and packaging applications, including:

1. Food packaging

Due to its non-toxic nature and compliance with food safety regulations, soy ink is commonly used for printing on food packaging materials such as paperboard, cardboard, and flexible films. It ensures that printed packaging remains safe for direct food contact while maintaining visual appeal.

2. Cosmetics packaging

Soy ink is also popular in the cosmetics industry for printing labels, cartons, and tubes for various skincare, haircare, and beauty products. The resulting vivid print colors and eco-friendly benefits align well with the values of many natural and organic cosmetic brands.

3. Pharmaceutical packaging

Pharmaceutical companies often rely on soy ink for printing on medication packaging, inserts, and informational materials. Soy ink’s non-toxic composition and adherence to regulatory standards is crucial to ensure the safety and integrity of pharmaceutical products.

4. Marketing and promotional materials

Beyond product packaging, soy ink is utilized for promotional packaging materials such as gift boxes, promotional inserts, and limited-edition packaging designs. Vivid colors and high-quality prints can help brands convey their brand message effectively to create memorable and visually striking packaging experiences for consumers. Soy ink also adds a professional and eco-friendly touch to marketing collateral such as brochures, flyers, posters, and business cards.

5. Newspapers and magazines

Many publishers have transitioned to soy ink for newspaper and magazine printing, recognizing its environmental benefits and print quality advantages. Soy ink enhances the visual appeal of printed publications while reducing the industry’s overall carbon footprint.

What is UV Ink?

Ultraviolet (UV) ink is formulated using photopolymerizable materials that undergo a rapid chemical reaction when exposed to UV light. These materials typically include monomers, oligomers, pigments, and photoinitiators. Unlike solvent-based inks that rely on evaporation to dry, UV ink for printing cures almost instantly upon exposure to UV light, resulting in a hard, durable finish that adheres well to different substrates.

This innovative ink technology has gained prominence in packaging and print as a versatile and high-performance alternative to traditional solvent-based inks. It offers a range of benefits that make it well-suited for various applications since it can be formulated to meet specific printing requirements. This includes adhesion to different surfaces, flexibility, and resistance to various environmental factors. 

Additionally, UV ink in printing is available in various formulations, including opaque, transparent, and specialty inks with unique properties such as texture or special effects.

The Advantages of UV Ink

UV ink’s ability to adhere to diverse substrates and resist environmental factors makes it an ideal choice for demanding printing projects across various industries. It serves as a versatile, high-performance solution with multiple benefits.

Rapid curing

UV ink cures almost instantly upon exposure to UV light, allowing for faster production speeds and increased productivity compared to solvent-based inks. This rapid curing process eliminates the need for drying time, reducing production turnaround times and enabling quicker delivery of printed materials.

Excellent print quality

UV printing produces sharp, vibrant colors and crisp details, resulting in high-quality prints with superior clarity and resolution. Quick curing ensures minimal dot gain and excellent color consistency, even on challenging surfaces.

Versatility

UV ink is highly versatile and can be used for a wide range of printing applications, including labels, packaging, signage, and specialty printing. It adheres well to various substrates, including paper, cardboard, plastics, metal, glass, and even coated surfaces, making it suitable for diverse printing projects.

Durability

Once cured, UV ink forms a durable, scratch-resistant finish that withstands handling, abrasion, and exposure to environmental factors such as moisture, heat, and UV radiation. This durability makes UV-printed materials useful for applications requiring long-lasting performance, such as outdoor signage, product labels, and industrial markings.

Applications of UV Ink in Printing and Packaging

UV ink finds widespread use in numerous printing and packaging applications, including:

1. Label printing

UV ink is commonly used to print product labels on various products, including beverages, cosmetics, pharmaceuticals, and consumer goods. Its fast curing time and excellent print quality ensure eye-catching, durable labels that stand out on store shelves.

2. Flexible Packaging

UV ink is also suited for printing on flexible packaging materials such as sachets, shrink sleeves, and pouches. Since it adheres well to flexible substrates and resists abrasion and moisture, the ink is excellent for packaging applications requiring durability and product protection.

3. Folding cartons

The ink is widely used for printing folding cartons used in the packaging of food, pharmaceuticals, electronics, and other consumer goods. Its quick curing time and superior print quality enable intricate designs, vibrant colors, and eye-catching finishes that enhance product visibility and appeal.

4. Specialty Printing

UV ink is used for specialty printing applications that require unique effects or finishes, such as spot varnishes, raised textures, embossing, and metallic or fluorescent inks. Its versatility allows for creative customization and brand differentiation in packaging and marketing materials.

5. Decorative Printing

Decorative printing applications, including interior décor, automotive trim, promotional items, and novelty products, also make use of UV ink effectively. Being able to adhere to various substrates and withstand environmental conditions also makes it useful for decorative applications requiring durability and visual impact.

Soy Ink vs. UV Ink: A Comparison

When choosing between soy ink and UV ink for printing and packaging applications, it’s essential to consider their respective pros and cons. While both inks offer unique advantages, they also have distinct characteristics that may influence their suitability for specific printing projects and business needs.

Pros of Soy Ink

• Environmental sustainability – soy ink is derived from renewable soybean oil, making it an eco-friendly choice compared to petroleum-based inks.
• Health and safety – the ink contains lower levels of volatile organic compounds (VOCs) and hazardous chemicals, promoting a safer working environment.
• Print quality – it produces sharp colors and text, making it suitable for industry-wide printing applications.
• Biodegradability – soy ink has a higher amount of biodegradable ingredients than traditional inks, reducing its environmental impact and promoting sustainable printing practices.

Cons of Soy Ink

• Longer drying time – soy ink may have a longer drying time compared to UV ink, due to a lack of evaporative solvents typically in the form of VOCs. This can affect production turnaround times.
• Limited substrate compatibility – the ink may not adhere well to certain substrates, requiring additional surface treatments or primers for optimal adhesion.
• Color variability – soy ink’s color consistency may vary depending on factors such as substrate type, ink formulation, and printing conditions.

Pros of UV Ink

• Rapid curing – UV ink cures almost instantly upon exposure to UV light, allowing for faster production speeds and increased productivity.
• Excellent print quality – it produces sharp, vibrant colors and crisp details, resulting in high-quality prints with superior clarity and resolution.
• Versatility – UV ink is highly versatile and can be used for a wide range of printing applications on various substrates.
• Durability – once cured, UV ink forms a durable, scratch-resistant finish that withstands handling, abrasion, and environmental factors.

Cons of UV Ink

• Environmental concerns – UV ink may contain chemicals that pose environmental and health risks if not handled properly during printing and curing processes.
• Initial investment – the equipment required for UV printing, including UV curing units, may involve higher upfront costs compared to traditional printing methods.
• Limited substrate compatibility – while UV ink adheres well to many substrates, it may not be ideal for certain heat-sensitive materials or non-flat surfaces.

Both soy ink and UV ink offer distinct advantages and considerations for printing and packaging applications. Businesses should carefully evaluate their specific needs, environmental priorities, substrate requirements, and budget constraints when choosing between these ink types.

Sustainable Paths Through Ink Innovation

The choice between soy ink and UV ink represents more than just a selection of ink type—it’s a strategic decision that can shape the sustainability, efficiency, and overall success of your brand. By exploring these two ink technologies, it’s clear that each offers unique advantages and considerations for businesses seeking to elevate their printing and packaging capabilities.

As you navigate the complexities of ink selection for your printing and packaging needs, discover the full range of print solutions available at Meyers. With expertise in sustainable printing practices, cutting-edge technologies, and commitment to customer satisfaction, Meyers is your trusted sustainable packaging manufacturer in achieving printing excellence. Contact the team of experts and learn the innovative packaging solutions that can propel your business forward.

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